Overview:
Our Heat-Resistant Silicone Liners for Air Fryers are made from high-quality, food-grade silicone, ensuring superior heat resistance and a non-stick surface perfect for air frying. These liners are produced using cutting-edge compression molding and LSR (liquid silicone rubber) injection molding techniques, ensuring reliable quality and precision.
Available in custom sizes, colors, and branding options, our BPA-free liners are designed to make cooking and cleanup both safe and easy. Built for long-lasting performance, our facility offers OEM and one-stop service to meet your specific needs. Certified by ISO 9001, FDA, and LFGB, these silicone liners are an ideal addition to any kitchen accessory collection.
Features:
- Place of Origin:Xiamen, China
- Brand Name:OEM
- Size:Customizable
- Color:4 standard colors available; custom colors can be created
- Material:100% food-grade silicone
- MOQ (Minimum Order Quantity):Based on your requirements
- Logo:Can be engraved or applied to packaging
- Weight:Customizable
- Usage:Specifically designed for Air Fryer Accessories
- Advantages:Reusable, recyclable, and flexible
- Packaging:Custom packaging available
- Sample:Samples can be provided upon request
Production Process:
- Design and Customization: The process begins with designing the silicone liners based on the client’s specific needs, including custom sizes, colors, and branding options. Advanced CAD software is used for precise design development and prototyping.
- Material Selection: We use 100% food-grade silicone, ensuring that the material is BPA-free, non-toxic, and safe for cooking applications. The silicone material is carefully selected to ensure durability, flexibility, and heat resistance.
- Mold Creation: Custom molds are created using CNC machining and EDM (Electrical Discharge Machining) technologies, ensuring precise and consistent shapes for the silicone liners. Molds are carefully designed to handle high temperatures, providing long-lasting use.
- Molding Process: The silicone material is injected into the molds using advanced LSR (Liquid Silicone Rubber) injection molding or compression molding techniques. These methods guarantee even distribution, uniform thickness, and a high-quality finish.
- Post-Curing: After molding, the silicone liners undergo post-curing in an oven to enhance their heat resistance, flexibility, and durability. This process ensures the material meets high-performance standards under extreme conditions.
- Quality Testing: Each batch of silicone liners undergoes rigorous testing, including hardness testing with Shore A durometers, thermal stability testing, and abrasion resistance checks. Tensile strength and safety inspections are performed to ensure the liners meet FDA, LFGB, and ISO 9001 standards.
- Finishing and Customization: The liners are finished with precise trimming and, if required, customized branding options such as engraving, screen printing, or laser marking.
- Packaging: The silicone liners are carefully packed in custom packaging options, including PE bags, OPP bags, or color boxes, depending on client specifications.
- Final Inspection: Before shipment, the liners are inspected for dimensional accuracy, surface quality, and overall functionality, ensuring that all products meet the client’s expectations.
Quality Assurance:
Quality Assurance for OEM High-Quality Silicone Liners (Air Fryer Applications) ensures compliance with FDA 21 CFR, LFGB, RoHS, and NSF/ANSI 51 certifications, validating food-grade safety and thermal resilience (tested at 450°F+ in thermal cycling chambers). Rigorous testing includes tensile/tear resistance (ASTM D412/D624 via Instron® testers), volatile compound analysis (FTIR/GC-MS), and biocompatibility (ISO 10993). Automated thickness gauges, TGA for heat degradation limits, and vision systems ensure dimensional stability and defect-free batches, with PPAP documentation for full traceability and OEM-specific nonstick/odor neutrality standards.
Advantages of Our Silicone Liners:
- Made from 100% food-grade silicone and thoroughly tested to ensure top-tier quality.
- Free from harmful chemicals like BPA, BPS, PVC, lead, and phthalates, ensuring safe usage.
- Heat-resistant and non-stick, designed for long-lasting, dependable performance.
- Smooth, burr-free surface for safe handling and enhanced durability.
Our Factory:
Our advanced manufacturing facility is equipped with state-of-the-art machinery, including CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cut (WC) technologies, all meticulously designed to deliver exceptional precision in mold production. We operate a fleet of 15 rubber compression molding machines and 2 LSR injection molding machines, ensuring optimized production capacity and maximum operational efficiency.
To maintain stringent quality control, we utilize advanced inspection tools such as 3D projectors, sealing testers, durometers, and elasticity measurement instruments. These tools are closely monitored by our certified quality control team. Our processes are fully compliant with ISO 9001 and IATF 16949 standards, guaranteeing consistent product quality and reliability.
Additionally, we incorporate automated systems such as AutoDryers, high-speed doming machines, and die-cutting machines to further enhance production accuracy and operational efficiency. These innovations reinforce our commitment to delivering high-quality products while maximizing production effectiveness.