Overview:
This commercial-grade BBQ basting brush is a high-temperature, food-safe tool engineered for professional grilling applications. The brush head is precision-injection-molded from premium, FDA-compliant silicone that endures up to 446 °F (230 °C) without melting or warping. Each bristle edge is laser-cut to deliver consistent oil and marinade distribution while maintaining its shape through repeated use.
To ensure long-term durability and ergonomic handling, the silicone head is seamlessly bonded to a reinforced nylon core and wrapped in an anti-slip, easy-grip handle. Production is carried out under strict OEM protocols, featuring industrial thermal-aging ovens for heat-resistance validation and tensile testers for bonding strength. Finished units are packaged in eco-friendly materials, and full LFGB and RoHS certifications back both material safety and environmental compliance. Custom shapes, colors, and bulk order capabilities round out this turnkey solution for BBQ accessory brands seeking a reliable, reusable brushing tool.
Characteristics:
Place of Origin: Xiamen, China
Brand Name: OEM
Material: Food-grade silicone
Color: Customizable
Size: Customizable
Logo: Custom logo accepted
Package: Custom packaging available
MOQ: Small orders welcome
Sample: Samples available upon request
OEM: Full OEM services supported
Certification: ISO, FDA, RoHS compliant
Production Process:
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Material Preparation and Mixing
– Combine high-purity silicone polymers with heat-resistant additives (e.g., fumed silica, ceramic microspheres) and pigments in precise ratios. Mix uniformly using a high-shear mixer to ensure thermal stability (up to 500°F/260°C) and color consistency.
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Molding of Silicone Bristles
– Inject the silicone compound into custom-designed bristle molds via liquid injection molding (LIM). Cure at controlled temperatures (300–350°F/150–175°C) to achieve optimal cross-linking and flexibility.
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Handle Fabrication
– Machine or injection-mold handles from heat-resistant materials (e.g., stainless steel, phenolic resin, or fiberglass-reinforced nylon). Apply ergonomic textures or non-slip coatings for user safety.
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Assembly and Bonding
– Secure silicone bristle pads to handles using high-temperature-resistant adhesives or mechanical fasteners (e.g., stainless steel rivets). Perform stress tests to validate bond integrity under thermal cycling.
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Quality Assurance Testing
– Subject brushes to accelerated heat exposure (500°F/260°C for 1+ hours), flexural endurance tests, and food-contact safety checks (FDA/EC compliance).
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Packaging and Sterilization
– Clean brushes with UV-C light or ethanol wash, then package in heat-sealed, food-grade pouches with usage guidelines and compliance certifications.
Advantages of Our Products:
- Exceptional Heat Resistance
Crafted from FDA-certified silicone through state-of-the-art injection molding, our brushes maintain structural integrity at temperatures up to 446°F (230°C), eliminating warping or melting during intense grilling sessions.
- Hygienic Nonstick Surface
Featuring seamless, laser-cut bristles and a flawlessly smooth finish, our design inhibits grease accumulation and bacterial buildup, while preventing bristle shedding or surface flaking.
- Ergonomically Reinforced Durability
Engineered with advanced handle-core bonding and textured, anti-slip molding, these brushes deliver superior grip and long-term resilience, even under rigorous, repeated high-heat use.
- Tailored Customization Capabilities
Utilizing precision tooling for rapid prototyping, we offer adjustable bristle densities, bespoke handle geometries, and branded color or logo integration—all validated by LFGB and RoHS compliance testing.
Factory Show:
Our modern manufacturing facility is outfitted with advanced technologies, including CNC machining, Mirror EDM, conventional EDM, and precision slow-speed wire cutting, enabling highly accurate and reliable mold fabrication. The production floor features 15 rubber compression molding presses alongside 2 LSR injection molding machines, allowing us to efficiently scale production while maintaining consistent, high-quality output. To ensure strict adherence to industry standards, we employ sophisticated inspection equipment such as 3D projectors, sealing testers, durometers, and elasticity gauges, all overseen by a team of experienced, certified quality control professionals. Certified to both ISO 9001 and IATF 16949 standards, our operation emphasizes process control, product integrity, and manufacturing excellence. Additionally, we’ve integrated automation solutions—including AutoDryers, high-speed doming systems, and precision die-cutting equipment—to enhance operational efficiency and uphold exceptional product accuracy and consistency at every stage of production.
